25-75CBM concrete batching plant
Brief introduction: DASION Bucket type of concrete mixing plant consists of material batching, mixing and electric control system, etc, which is professional e
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Description

Brief introduction:
Brief introduction:

DASION Bucket type of concrete mixing plant consists of material batching, mixing and electric control system, etc, which is professional equipment for ready mix concrete production, such as plasticity/dry concrete.
DASION concrete mixing plant is widely used in small and medium construction products, road, bridge project, and concrete prefabrication factory.

Features and Benefits:

• Mixing system: adopt JS series Twin-shaft Concrete Mixer for high quality of mixing effect. Assemble ladder, sidewalk and handrail, easily for worker maintenance;
• Cement system: adopt separated cement silo and screw conveyor for cement storage and feeding, bulk cement pump can be provided based on customers requirement;
• Weighing and control system: adopt new-design of electrical weighing system, can work with computer, SIEMENS PLC, digital display, etc, which will make sure the measurement accurate and timely;
• Air system: adopt high quality of air compressor, air pipe and air cylinder, easy installation and maintenance;
• Aggregate feeding system: adopt Bucket (Skip Hopper), assemble self-locking hoist motor for bucket up and down, to avoid bucket falls down suddenly;
• Aggregate batcher: adopt PLD series of automatically weighing and discharging machine, reliable quality and long service life.
• Supporting steel structure adopt heavy-design, to ensure the plant firm in working.
• Concrete discharge height can be design to accommodate truck mixer/concrete pump/skip car.

Working principle:

Concrete batching plant has 4 main parts: Material feeding, Material measurement, Concrete mixing and whole plant control system.

The working procedure of automatic control system is:
• Turn on control software, login to operation interface;
• Set or access working parameters of concrete production, such as recipe number, concrete grade, slump, total production volume, etc.
• Start production;
• The software/PLC will give signal to each part of the plant, to finish the material feeding, measurement, loading into the concrete mixer, mixing and discharging;
• If there are some problems during production, the software will detect the error and light up alarm lamp on computer screen or indicator display, so that the operator can stop the production till problems solved.
• Regarding to the material feeding, the various of electric motors, butterfly valves and load cells will work automatically according to digital signal;
• High-pressure air system will provide enough driving force for each unloading gates, such as aggregate bins, butterfly valve of scale hoppers, concrete mixer discharging gate, etc.

The software will control the whole system continuously produce concrete till the set-volume finished production, unless emergency stop or turn to Manual style. 
Features and benefits:
Model HZS25 HZS35 HZS50 HZS75
Capacity 25m3/h 35m3/h 50m3/h 75m3/h
Mixing system Twin-shaft concrete mixer
Aggregate feeder Bucket (Skip hopper)
Discharging height 1500-3800mm 3800mm 3800mm
After-sale service Erection & commissioning, operator training
Warranty 12 months after erection
 
Concrete mixer JS500 JS750 JS1000 JS1500
Discharging volume 500L 750L 1000L 1500L
Charging volume 800L 1200L 1600L 2400L
Mixing cycle 72s 72s 72s 72s
Max. mixing size 80/60mm 80/60mm 80/60mm 80/60mm
 
Aggregate batching machine PLD800 PLD1200 PLD1600 PLD2400
Storage bins quantity 2 or 3 or 4 sorts 3 or 4 sorts 3 or 4 sorts 3 or 4 sorts
Aggregate scale hopper 800L 1200L 1600L 2400L
Aggregate feeding to mixer by Bucket (Skip hopper)
 
Weighing system Principle Force sensor (Load Cell)
Water weighing precision ±1% ±1% ±1% ±1%
Cement weighing precision ±1% ±1% ±1% ±1%
Additive weighing precision ±1% ±1% ±1% ±1%
 
Control system Type Computer auto-control
PLC brand Optional Part Optional Part Optional Part SIEMENS
Control panel board Buttons, lamps, indicators, etc
Electric components Relays, contactors, etc
Control cabin Size & Quantity Optional Part Optional Part ≈6m2, 1 unit ≈6m2, 1 unit
Air conditioner Optional Part Optional Part 1 set 1 set
Printer brand Optional Part Optional Part Optional Part OKI/EPSON
 
High-pressure air system 1 set
Air compressor 0.4MPa 0.4MPa 0.6MPa 0.6MPa
Oil-water separator 1 unit 1 unit 1 unit 1 or 2 units
Solenoid valve 1 set 1 set 1 set 1 or 2 sets
 
Documentation        
Spare Parts 1 set 1 set 1 set 1 set
Concrete Foundation Design 1 unit 1 unit 1 unit 1 unit
Operation Guide 1 unit 1 unit 1 unit 1 unit
Maintenance Guide 1 unit 1 unit 1 unit 1 unit
Electrical Diagram 1 unit 1 unit 1 unit 1 unit
 
Cement storage/feeding system Optional parts
Screw conveyor diameter & length Ø219mm/273mm, L=8000mm
Cement silo capacity 30t/50t/100t 30t/50t/100t 50t/100t 50t/100t

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