60-180CBM concrete batching plant
Brief introduction: DASION belt type of concrete batching plant consists of material batching, mixing and electric control system, etc, which is automatic inte
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Description

Brief introduction:
Brief introduction:

DASION belt type of concrete batching plant consists of material batching, mixing and electric control system, etc, which is automatic intellective concrete mixing equipment, but use small area and easily maintenance. DASION assemble high performance separated control room, which includes control panel, power cabinet, air conditioner, Printer, etc. That will make the plant operation easily, safe and speedy, but also produce high quality concrete because of more accurate material measurement.
DASION concrete batching plant is widely used in big and medium construction projects, road, bridge project, and concrete prefabrication factory.

Features and benefits:

• Driving system of concrete mixer adopts planetary gear, the gimbals transmission shaft insures circumgyrate at the same speed.
• With its modularization structure, it is easy to transport, install and debug more quickly. It has various of foundation form to ensure accommodate different work-site. Structural members are durable.
• Mixing system choose DASION (or Italian SICOMA) twin-shaft forced concrete mixer, which has high efficiency and good mixing quality, scale board and mixing blades adopts high-rigidity and high tenacity wearable alloy steel, to prolong the working life.  It can well mix dry concrete, semi-dry concrete, plastic concrete (etc) in certain time.
• Scale components of measurement system are all from famous brand, computer controlled to ensure the weighing accurate and reliable performance, so that it can also meet the requirement of every high performance good concrete.
• Aggregate feeding system adopts Belt Conveyor, can be assembled rainproof and tighten device for belt. Aggregate lifting appliance adopts frequency control, thus providing smooth and reliable operation.
• Lubrication system adopts advanced centralized oil lubricating system, convenient for oil supplying, this system is equipped with overvoltage warning and low oil level warning, safe and reliable.
• PC+PLC control system ensures the high simple and reliability, human-based intelligent control facilitates the continuously producing, but with dynamic display panel to make the operator clearly know the operation of each part. Abnormal operation and fault automatic detection, using text, sound, light, alarm, convenient maintenance and troubleshooting. The system can print the report at any time.
• Assemble sidewalk and ladders for every maintenance and service part, assemble high-pressure water flushing device for concrete mixer clean, good maintainability.
• All of powder material is feeding, batching, unloading, mixing in closed space., reduce the pollution to environment. Assemble dust-remover in main mixing building, and also pack the mixing building and belt conveyor.

Working principle of HZS180 Concrete Batching Plants :

Concrete batching plant has 4 main parts: Material feeding, Material measurement, Concrete mixing and whole plant control system.

The working procedure of automatic control system is:
• Turn on control software, login to operation interface;
• Set or access working parameters of concrete production, such as recipe number, concrete grade, slump, total production volume, etc.
• Start production;
• The software/PLC will give signal to each part of the plant, to finish the material feeding, measurement, loading into the concrete mixer, mixing and discharging;
• If there are some problems during production, the software will detect the error and light up alarm lamp on computer screen or indicator display, so that the operator can stop the production till problems solved.
• Regarding to the material feeding, the various of electric motors, butterfly valves and load cells will work automatically according to digital signal;
• High-pressure air system will provide enough driving force for each unloading gates, such as aggregate bins, butterfly valve of scale hoppers, concrete mixer discharging gate, etc.

The software will control the whole system continuously produce concrete till the set-volume finished production, unless emergency stop or turn to Manual style.
Features and benefits:
Model HZS60 HZS90 HZS120 HZS150 HZS180
Capacity 60m3/h 90m3/h 120m3/h 150m3/h 180m3/h
Mixing system Twin-shaft concrete mixer
Aggregate feeder Belt conveyor
Discharging height 3900mm 3900mm 3900mm 4000mm 4000mm
After-sale service Erection & commissioning, operator training
Warranty 12 months after erection
 
Concrete mixer YJS1000 YJS1500/ SICOMA MAO2250/1500 YJS2000/ SICOMA MAO3000/2000 YJS3000/ SICOMA MAO4500/3000 SICOMA MAO6000/4000
Discharging volume 1000L 1500L 2000L 3000L 4000L
Charging volume 1500L 2250L 3000L 4500L 6000L
Mixing cycle 60s 60s 60s 60s 60s
Max. mixing size 100/80mm 100/80mm 100/80mm 120/80mm 120/80mm
 
Aggregate batching machine PLD2400/ PLD1600 PLD2400 PLD3200 PLD4800 PLD4800
Storage bins quantity 3 or 4 sorts 4 sorts 4 sorts 4 sorts 4 sorts
Aggregate scale hopper 2400L/1600L 2400L 3200L 4800L 4800L
Aggregate feeding to mixer by Belt conveyor
Measurement precision ±2% ±2% ±2% ±2% ±2%
 
Weighing system Principle Force sensor (Load Cell)
Water weighing precision ±1% ±1% ±1% ±1% ±1%
Cement weighing precision ±1% ±1% ±1% ±1% ±1%
Additive weighing precision ±1% ±1% ±1% ±1% ±1%
Fly ash weighing precision Optional Parts ±1% ±1% ±1%
 
Control system Type Computer auto-control
Control panel board Buttons, lamps, indicators, etc
PLC brand SIEMENS/SCHNEIDER
Electric components Relays, contactors, etc
Control cabin ≈6m2 ≈9m2 ≈10m2 ≈12m2 ≈12m2
Air conditioner 1 unit 1 unit 1 unit 1 unit 1 unit
Printer brand OKI/PANASONIC/EPSON
Computer with control software 1 unit 1 unit 1 unit 1 unit 1 unit
Industrial monitor system Optional parts 1 set 1 set 1 set
Uninterrupted Power Supply (U.P.S) Optional parts 1 set 1 set 1 set
 
High-pressure air system 1 set
Air compressor 0.6MPa 0.8MPa 1.0MPa 1.0MPa 2.0MPa
Oil-water separator 1 unit 2 units 2 units 2 units 2 units
Solenoid valve 2 sets 2 sets 2 sets 2 sets 2 sets
Air tank   1 unit 1 unit 1 unit 1 unit
 
Documentation          
Spare Parts 1 set 1 set 1 set 1 set 1 set
Concrete Foundation Design 1 unit 1 unit 1 unit 1 unit 1 unit
Operation Guide 1 unit 1 unit 1 unit 1 unit 1 unit
Maintenance Guide 1 unit 1 unit 1 unit 1 unit 1 unit
Electrical Diagram 1 unit 1 unit 1 unit 1 unit 1 unit
 
Cement storage and feeding system Optional parts
Screw conveyor diameter Ø219mm/ Ø 273mm Ø273mm Ø273mm/ Ø325mm Ø273mm/ Ø325mm Ø273mm/ Ø325mm
Cement silo capacity 50t/100t 100t 100t/200t 100t/200t 100t/200t
 
Outer plant pack except belt & aggregate bins Optional parts Assemble Assemble
Material & Description Laminboard, thickness: 50-75mm
Dust collector 1 set
External color painted WHITE (or designed by clients)
Axial flow fan 1 unit 1 unit 2 units 2 units 2 units
Doors & Windows 1 set

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